Poultry Science Smart Farming Research Facility

Poultry house of tomorrow online today for Arkansas Agricultural Experiment Station

By John Lovett
University of Arkansas System Division of Agriculture
Arkansas Agricultural Experiment Station

FAYETTEVILLE, Ark. —  The poultry house of tomorrow is ready for research at the University of Arkansas System Division of Agriculture’s Milo J. Shult Agricultural Research and Extension Center.

SMART FARM — Industry partners walk through the Poultry Science Smart Farming Research Facility at the Milo J. Shult Agricultural Research and Extension Center in Fayetteville. (U of A System Division of Agriculture photo by Fred Miller)

The Poultry Science Smart Farming Research Facility was designed to provide innovations in precision poultry production and to train students. The facility has integrated systems that collect data on water and feed intake and climate conditions inside the house. The “smart farm” is connected to a cloud-based data storage service that is updated every 15 minutes for quick analysis through an app.

Internet-connected sensors allow researchers to analyze how birds perform at certain house temperatures and even order feed when the bin is low. The nearly 16,000-square-foot facility has floor pens equipped with commercially relevant rearing equipment.

A grand opening of the Poultry Science Smart Farming Research Facility was held on May 15 for industry partners who contributed funding and in-kind donations to build the state-of-the-art facility for broiler research, poultry science education and outreach.

A groundbreaking was held in November 2021.

The facility was made possible through a generous donation from Aviagen; equipment gifts from Reliable Poultry, Diversified Ag, MTech Systems and D&F Equipment; and matching funding from Tyson Foods, along with infrastructure funds from the Arkansas Agricultural Experiment Station.

“As a land-grant university, we have a three-part mission that we are mandated to cover — research, extension and education — and when I look at this facility and what it embraces, it covers all three parts of that overall land-grant mission,” said Deacue Fields, vice president-agriculture for the University of Arkansas System and head of the Division of Agriculture.

Speaking to a crowd of about 40 people, mostly industry partners, Fields said the project exemplified the Division of Agriculture’s core values of integrity, collaboration, accountability, relevance, and excellence.

“When you compete, there is a winner, and a loser. When you collaborate, there are winners on all sides. And that’s what we are trying to do here,” Fields said. “In times where budgets are tight, there is no way we could have even approached building this facility without partnership and collaboration, and we really appreciate what that means to the Division of Agriculture, our researchers, our students and the state.”

Fields said the facility would help maintain the poultry industry as the state’s No. 1 agricultural commodity and the state’s position as a top poultry producer in the nation.

“There’s no question that this facility is the most sophisticated poultry research facility in our state, and some of the elements are unique to universities,” said Jean-François Meullenet, director of the Arkansas Agricultural Experiment Station and senior associate vice president for agriculture-research for the University of Arkansas System. “That should position us very well with leading research in poultry production and nutrition and allow for quick adoption of our research findings by the industry.”

Industry support

Dave Caldwell, director of the Center of Excellence for Poultry Science and head of the department of poultry science, said the project started with Tyson Foods in 2017 with support to renovate seven facilities. Aviagen stepped forward to match the required funding to complete the smart farm. Caldwell said Reliable Poultry agreed to collaborate early in the project's development by donating all the rearing equipment, such as feeders and waterers.

Caldwell expressed his appreciation to the industry partners and how the facility will impact the state’s poultry industry.

“We're excited to bring this project to fruition and this facility online,” Caldwell said. “There is a lot of advanced technology in the house. It's going to allow us to collect data rapidly, in real-time, and analyze data quickly.

“That’s a major impact for our research program, but also, it's going to allow us to train our students and expose them to a lot of modern technology going into poultry houses,” Caldwell said.

Chip Miller, senior vice president of live operations for Tyson Foods, said the Arkansas-based company has a long history with the Division of Agriculture in research, teaching and collaboration and sees the facility as “the way of the future.”

“The technology and data this state-of-the-art facility can provide will help us continuously improve our processes and give us the tools to move the poultry industry into the future,” Miller said.

Bryan Fancher, group vice president of Global Technical Operations for Aviagen, said the company officially sponsored the project in February 2020 following a September 2018 meeting with Division of Agriculture administrators. He said they sought help with a new broiler research house to do floor-pen research and accommodate a wide range of experimental designs.

“We were interested in that idea, but we also thought we’d like to do something different that not all of the poultry science departments have out there,” Fancher said. “So, we switched to thinking about having smart-farm capabilities, even beyond the research, as a training bed for students to learn these technologies they’re going to have to deal with once they get into the industry.”

Fancher called it a “cutting-edge facility” that will expose students to new technologies and help outreach and “enhance capacity in several research focus areas, including broiler nutrition, management, welfare, and environmental quality.

“We look forward to seeing a lot of creativity and innovation prosper here,” Fancher said.

To learn more about Division of Agriculture research, visit the Arkansas Agricultural Experiment Station website: https://aaes.uada.edu. Follow on Twitter at @ArkAgResearch. To learn more about the Division of Agriculture, visit https://uada.edu/. Follow us on Twitter at @AgInArk. To learn about extension programs in Arkansas, contact your local Cooperative Extension Service agent or visit www.uaex.uada.edu.

New Smart Farming Research Facility will enable cutting-edge poultry science

By Jessica Wesson
Center of Excellence for Poultry Science
U of A System Division of Agriculture

FAYETTEVILLE, Ark. — Construction is nearly complete on a state-of-the-art poultry science facility that will open new avenues of research for the Center of Excellence for Poultry Science and the Arkansas Agricultural Experiment Station.

SMART FARMING — The Poultry Science Smart Farming Research Facility was built by the Center of Excellence for Poultry Science with donations from six regional stakeholders. (U of A System Division of Ag photo)

The Poultry Science Smart Farming Research Facility is located at the University of Arkansas System Division of Agriculture’s Milo J. Shult Agricultural Research and Extension Center in Fayetteville. The $1 million project will be the most advanced facility for conducting broiler research at the farm once complete, according to David Caldwell, director of the Center of Excellence for Poultry Science and head of the department of poultry science.

“This facility will be equipped with the most technologically advanced, commercially relevant environmental control and rearing equipment available in the commercial industry today,” he said.

Jean-François Meullenet, senior associate vice president for agriculture-research and director of the Arkansas Agricultural Experiment Station, said this sophisticated facility was made possible through a generous donation from Aviagen, equipment gifts from Reliable Poultry, Diversified Ag, MTech Systems, and D&F Equipment, and matching funding from Tyson Foods, along with infrastructure funds from the Arkansas Agricultural Experiment Station.  

“I am very thankful for the amazing private support we have received for the construction of this facility and have no doubt that it will propel our research forward and make our scientists more competitive for extramural funding,” Meullenet said.

“Aviagen is honored and excited to help financially support construction of this unique project and to participate in creating the house design concepts,” said Bryan Fancher, group vice president of Global Technical Operations for Aviagen. “This cutting-edge facility will help generate new research findings and better prepare students for the future of poultry farming.”

David Bray, group president of poultry for Tyson Foods, said, “The spirit of innovation and discovering better ways to work have been fundamental to the success of Tyson Foods for more than 85 years. We’re proud to continue our legacy of supporting agriculture in Arkansas while ensuring students and faculty have the right tools to help lead our industry into the future.”

“We are honored the Department of Poultry Science at the University of Arkansas System asked us to partner with them in equipping this one-of-a-kind research house to allow poultry science students to learn,” said Lisa Kaplan, co-owner of Reliable Poultry. “Donations like these are very important to us because they assist in developing future leaders in the poultry industry, as well as advance new technology in the fast growing, ever-developing industry.”

Caldwell said the new facility will enhance capacity in a number of research focus areas, including broiler nutrition, management, welfare and environmental quality.

“The total dimensions will be 45 feet wide by 350 feet in length,” he said. “The west end will be where large floor pens are equipped with commercially relevant rearing equipment. This side will also be equipped with cutting-edge sensor and data acquisition technology to allow for research projects to be conducted with a real-time, big data approach.”

The other side will be utilized for broiler nutrition research, Caldwell said. “The east end of the facility will be a more standard ‘mini-pen’ research facility that will be very well suited for broiler nutrition and management research applications.” Caldwell added that the facility will allow for more capacity for broiler welfare and environmental quality.

Michael Kidd, professor of poultry nutrition for the Experiment Station, the research arm of the Division of Agriculture, said the Smart Farming Research Facility’s planned smart technology will allow researchers to conduct studies that address emerging industry needs.

“Computer vision and machine learning technologies are becoming realized tools in the poultry industry as well as our research programs, and this facility will help us execute smart-based research strategies that improve broiler breeder and broiler nutrition and welfare,” said Kidd, who also holds the Adisseo Endowed Professorship in Global Sustainable Poultry Nutrition.

Other companies provided pens, electronics and other equipment.

“D&F Equipment Sales, Inc. is extremely proud to be part of the Poultry Science Smart Farming Research Facilities team along with Stewart Stainless in supplying stainless steel pens and structures. Our mission is always to support and grow our industry and to help bring knowledge and a new generation of practitioners into our industry,” said Greg Cagle, president of D&F Equipment Sales, Inc.

“With the poultry industry moving towards more advanced data collection systems, Rotem controllers are the ultimate option to gather valuable data while also controlling all aspects of a house. This allows producers to develop a higher quality product in a more efficient manner,” said Brad Bowen, regional sales manager for Diversified Ag. “Diversified Ag is excited for the opportunity to be part of this project, and we are honored that Aviagen, Tyson, and the University of Arkansas System Division of Agriculture have put their trust in Diversified Ag and our Rotem controllers.”

NUTRITION — The new Poultry Science Smart Farming Research Facility will also be used to teach students arbout poultry produciton. (U of A System Division of Ag photo)

Caldwell said that the facility will also be used to teach students about poultry production.

Andrew Coburn, sonar project manager for MTech Systems, said “facilities like the Poultry Science Smart Farming Research Facility will produce industry-ready graduates through hands-on educational experiences. MTech Systems is excited to provide real-time data and IOT sensors to help solve emerging and relevant industry problems, with the goal of aiding in research and preparing students for a career in the poultry industry.”

To learn more about Division of Agriculture research, visit the Arkansas Agricultural Experiment Station website: https://aaes.uada.edu/. Follow us on Twitter at @ArkAgResearch.

To learn more about the Division of Agriculture, visit https://uada.edu/. Follow us on Twitter at @AgInArk.